Cold chain storage operation adaptation: BYD ECB45 forklift application reference

Special requirements for cold chain warehousing operations

Equipment performance requirements in low temperature environments

Conventional handling equipment is prone to problems such as unstable power output and delayed component response in a warehouse environment that lasts below zero degrees. Cold chain warehousing operations have clear and targeted requirements for the environmental tolerance of handling equipment, requiring equipment to maintain a stable operating state under long-term low temperature conditions to avoid unnecessary operation interruptions.

Protection requirements for high humidity and high corrosion scenarios

In many cold chain storage areas, there will be condensation, residual cargo damage liquid, etc. If the metal parts and circuit interfaces of the equipment are not properly protected, they are prone to rust, short circuit and other failures, which will directly affect the continuity of the overall operation and increase the cost of equipment maintenance.

Operating efficiency requirements for narrow channel and high load

Most cold chain warehouses use a high-density shelf layout, with a relatively narrow reserved working channel space. At the same time, the load of single-load goods is generally high, requiring handling equipment to take into account steering flexibility and load capacity, and adapt to high-frequency transshipment requirements in a compact space.

Cold Chain Scene Adaptation Design of ECB45 Forklift

Low Temperature Adjustment of Power System

The power module of this forklift has been specially adjusted for low temperature working conditions. In the common cold chain storage temperature range, the battery discharge efficiency and power output performance can be maintained in line with operating standards, and there is no need to install too many redundant thermal insulation accessories, which reduces the modification cost of scene adaptation.

Moisture-proof and anti-corrosion treatment of body structure

The exposed metal parts of the body have been specially treated accordingly, and the circuit interface has all been added with a sealed protection design. Daily contact with condensate is not prone to rust or short circuit problems. It can be used in most conventional cold chain scenarios without additional secondary protection modifications.

Humanized Adaptation Design of Operator

Considering that the operator needs to wear thick cold-proof gloves to operate, the control buttons of the vehicle have been enlarged and anti-skid, and the damping force of the grip has also been adjusted. Wearing cold-proof gloves can also accurately complete various operations, reducing the probability of operation errors.

Application reference points for practical work

Differential management of daily operations

During the daily operation, the operator can promptly dry the condensate attached to the surface of the vehicle and regularly check the integrity of the sealed interface, which can effectively extend the service life of the equipment in the cold chain scenario and reduce the operation and maintenance costs for long-term use.

Operation adaptation scheme for different cargo spaces

The low-power operation mode can be selected for low-level cargo space transshipment, and the power output parameters can be adjusted for high-level heavy-duty cargo space, which can not only ensure operation efficiency, but also optimize power usage and prolong the battery life of single-shift operations.

Maintenance practices for long-term parking

If the vehicle needs to be parked in a normal temperature area during non-working hours, wait for the condensate on the body surface to evaporate completely before charging, which can further ensure the safety of the power system and reduce the loss of electrical components.