Customized modification of cold storage and storage forklift, BYD RTR20i is suitable for low temperature environment

The cold storage environment is in a low temperature state all year round. Conventional forklifts are prone to problems such as component performance attenuation and unstable power output in such scenarios, which cannot meet the needs of continuous and efficient cargo handling. In response to this pain point, BYD RTR20i forklifts can be customized to adapt to low temperature storage operating environments.

The core impact of low temperature environment on forklift operation

Low-temperature environments can lead to increased brittleness of the rubber seals of forklifts, prone to cracking and leakage problems; metal parts are prone to low-temperature corrosion, shortening service life; at the same time, the discharge efficiency of the power system decreases at low temperatures, the battery life is greatly reduced, and the increase in hydraulic oil viscosity can also cause system jams, affecting the smooth operation.

BYD RTR20i cold storage adaptation custom modification plan

Low temperature resistance upgrade of parts

According to the characteristics of low temperature environment, it is necessary to replace the core components of the forklift with low temperature resistance. Replace the conventional rubber seals with low temperature resistant materials to avoid embrittlement failure at low temperature; spray low temperature anti-rust coating on the surface of the metal parts to reduce the risk of corrosion; electrical components are selected to meet the specifications of low temperature operation standards to ensure the stable operation of the circuit system.

Power system optimization and adjustment

The power system is the core link for the forklift to adapt to the low temperature environment. Install a custom insulation device for the battery pack to reduce the impact of low temperature on battery activity; adjust the charging control strategy to adapt to the charging demand at low temperature to ensure the battery life; At the same time, fine-tune the power output parameters to ensure that the stable power output can still be maintained in the low temperature environment.

Control and protection details upgrade

In order to enhance the operating comfort and safety of the operator, a heating device is installed in the cab to improve the operating experience in a low-temperature environment; the operating handle is made of non-slip and cold-resistant materials to avoid slipping at low temperatures; anti-frost coatings are installed on key parts of the body to reduce the impact of frost on forklift parts.

The actual effect of adapting to low temperature environment after modification

After customization and modification, the BYD RTR20i forklift can operate stably in a low-temperature cold storage environment at around -20 ° C, with a significant reduction in the failure rate of parts. Its power output and battery life can meet the needs of daily operations, and it can efficiently adapt to the cargo handling, stacking and other operation scenarios of cold storage warehousing, helping to improve the operation efficiency of cold storage warehousing.