In daily warehouse operation, most management teams focus on the running efficiency and load capacity of handling equipment, while easily overlook the value of small but critical safety accessories like forklift jacking blocks.
Forklift jacking blocks are high-load bearing dedicated pads designed for forklift maintenance scenarios. When operators need to lift the whole or partial body of a forklift to carry out tire replacement, chassis inspection, bottom component overhaul or routine circuit check, these blocks will be placed stably under the factory-marked lifting points of the equipment, to form a secondary support structure separate from the hydraulic lifting jack.
The first core function of qualified forklift jacking blocks is to eliminate hidden safety risks during maintenance. In case of accidental pressure relief of the hydraulic jack, or misoperation of the equipment connected to the lifting structure, the stably placed jacking blocks can hold the weight of the whole forklift steadily, avoiding sudden sliding or falling of the equipment that may cause injury to maintenance staff. The second function is to disperse local pressure on the lifting points. For electric forklifts, the bottom of the body is equipped with power batteries, wiring harnesses and other precision components, uneven concentrated force caused by improper support may lead to deformation of chassis shell, damage of battery sealing structure, or breakage of internal circuit, which will bring extra unnecessary maintenance cost.
There are several basic rules for using forklift jacking blocks correctly in warehouses. First, never replace dedicated jacking blocks with ordinary wood boards, waste bricks or other non-designated supports, as these substitutes often cannot bear the full weight of the forklift and may break suddenly under pressure. Second, inspect the surface of jacking blocks before each use, replace the parts that have visible cracks, deformation or excessive wear in time, do not use damaged accessories to cut cost. Third, confirm the exact position of the lifting points on the forklift operation manual before placing the blocks, never put the blocks under the plastic guard, battery shell or other non-load-bearing structure.
As a professional operator specializing in BYD electric forklifts, Jian Shu New Energy always brings the standard use training of forklift jacking blocks into our free after-sales operation guidance for all cooperative warehouse clients. We help every team that uses electric forklifts to build a more standardized maintenance process, avoid unnecessary safety hazards and equipment damage in daily operation.
A complete and compliant warehouse safety system is made up of lots of trivial details. Mastering the correct use method of forklift jacking blocks can not only prolong the service life of electric forklifts, but also help the warehouse meet the relevant work safety regulatory requirements, and create a more stable and efficient handling operation environment.
