BYD forklift charging assembly cable

First, the basic product information

This product is a high-voltage charging harness assembly for BYD 80V lithium battery forklift, rated for 100A charging conditions, integrated power transmission cable core and communication signal cable core. It is a power transmission component connecting the charger and the forklift charging interface, and belongs to conventional BYD forklift accessories. The product is developed according to the original wiring harness specifications, and can replace the charging cable of the same specification of the original car. It is suitable for maintenance and replacement scenarios such as cable aging, damaged outer skin, and poor joint contact.

II. Core Functions

1. High voltage power transmission carrier
   

   As the power transmission channel between the charger and the forklift battery pack, it can carry the rated 100A charging current, complete the power transmission from the charger to the battery pack, and adapt to the daily replenishment and fast charging conditions of the 80V lithium battery forklift.
   

2. Synchronous transmission of communication signals
   

   The integrated dedicated signal core cable can synchronously transmit the interaction data between the charger and the battery BMS system, ensuring the normal transmission of instructions such as charging handshake, power negotiation, and status feedback, and cooperating to complete the entire process of intelligent charging.
   

3. Insulation protection and environmental tolerance
   

   Comes with a multi-layer insulation structure and protective sheath, which can reduce the risk of leakage and short circuit, and at the same time block the erosion of the wire core by daily dust, oil, and slight splashing, reducing the impact of the external environment on the cable performance.
   

III. Product technical characteristics

1. Match original specifications
   

   Developed according to the original wiring harness standard of BYD forklift, the interface definition, wire diameter specifications, and length dimensions are consistent with the original specifications. It can be directly replaced and installed under the normal working conditions of the corresponding model without additional line changes.
   

2. High specification conductor material selection
   

   The power wire core is made of highly conductive copper conductor, the current carrying capacity meets the 100A rated working condition standard, the temperature rise during the charging process is controllable, and the power transmission loss performance meets the industrial cable standard.
   

3. Industrial grade protective sheath
   

   The outer sheath is made of oil-resistant, wear-resistant and anti-aging materials, which can adapt to the complex operating environment of warehousing, logistics and manufacturing workshops, and has good durability under conventional bumping and dragging conditions.
   

4. Integrated assembly design
   

   The joints at both ends are integrated with anti-stupid structure and fastening accessories, and the connection alignment is clear. After installation, the connection is stable, which can reduce the probability of loosening and poor contact during use.
   

IV. Adaptation range

It is suitable for BYD CPD20, CPD25, CPD30, CPD35 and other 80V lithium battery counterbalanced forklifts, and matches the 100A specification charger with the original charging interface. It is a commonly used vulnerable replacement part in BYD accessories. It is suitable for repair and replacement of charging cable skin damage, core aging, joint ablation contact and other failure scenarios.

V. Goods and after-sales instructions

• Product status: brand new original specification charging assembly cable, factory conduction test and insulation withstand voltage test, with protective packaging at the joint;
  

• Installation prompt: It is recommended to install it by a professional electrician in the power-off state, and confirm the alignment of the interface when connecting to avoid forcibly plugging and unplugging the damaged connector pins;
  

• After-sales description: Failures caused by non-human physical damage and abnormal installation and use can enjoy the agreed quality assurance service.