Daily regular inspection and reasonable replacement of wearing parts are core measures to extend the service life of 3.5-ton electric forklifts, avoid sudden operation failures and reduce unnecessary operation risks. This guide covers the general standardized process of common wearing part replacement, which is suitable for most conventional 3.5-ton electric forklift models.
Before starting any replacement work, operators should first park the forklift on a flat, hard and non-slip ground, turn off the total power supply, pull up the hand brake, pad the supporting legs under the gantry to prevent accidental sliding of the lifting structure, and set up obvious warning signs in the surrounding 3-meter operation area to avoid unrelated personnel entering the construction range. The wearing parts that need regular replacement for 3.5-ton electric forklifts usually include solid rubber tires of the walking part, sealing rings of the hydraulic oil circuit, brake friction pads, motor carbon brushes, and filter elements of the heat dissipation system.
When replacing each type of wearing part, you need to confirm that the specification and size of the new part completely match the parameters of the original forklift model, do not install non-matching parts by force, to avoid hidden dangers such as oil leakage, insufficient braking force or unstable power output after replacement. After the replacement work is completed, you need to carry out no-load test operation first, check the flexibility of walking, lifting, steering and braking functions, and confirm that there is no abnormal noise or leakage, then you can put the forklift back into formal operation.
For any professional demand related to 3.5-ton electric forklift maintenance and part replacement, you can contact us through the email 17399989919@163.com. We are Jianshu New Energy, specializing in BYD electric forklift related services.
